First I drew a diagram of the lip that I wanted to use on my Krank Baits, I sent it to the guy that's cutting my Krank Bait blanks, and he sent me this PDF file of lip templates.
I cut out a pattern very carefully with a pair of scissors and transferred it to a piece of ridged card board.
I then used the card board template and transferred the pattern onto a piece of 1/8" thick lexan (my preferred lip material).
I then used a pair of Malco snips (made for cutting vinal siding)to cut out my lexan template.
I then used a medium grit drum sanding wheel on my dremel tool to carefully sand down my permanent lexan lip pattern to match my original template from the paper (PDF File) cutout.
Using my lexan pattern, I traced out 6 lip patterns onto a strip of the lexan sheet that is a little wider than the lip itself, to allow room for rough cutting the lips with snips.
I then rough cut the lips just to the outside of my template lines.
And then, I used the drum sanding wheel on my dremel tool to sand down each lip to match my lexan master lip.
Hope this helps someone.
Edited by HAWGHUNNA, 06 October 2010 - 10:18 AM.