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Custom Lexan Lips

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This isn't a very direct or exact answer. Sorry about that. But I thought I'd at least contribute an idea that you haven't had.

Check around for a shop that does die cutting and/or laser cutting. They may ask you to provide the Lexan or perhaps they can get it for you. The type of cut shop might make die-cut cardboard boxes rather than a metal stamping plant. A blanking company might be able to do it, too.

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