Jump to content
fishon-son

Wire Benders

Recommended Posts

I have "liked" Travis's work, it's very clean and uniformed. Very nice work. I'm going to throw something else out to you. I use what Travis uses and I also use "TIG" welding rod, in 308 stainless steel with a .045 diameter. It's harder to work with, but it's just another way to do the same thing. It's always good to be able to do something in different ways.

Good luck,

Dale

Link to comment
Share on other sites

im wanting to use wire instead of little eye screws or hook hangers in a few crankbaits im carving...

Lots of very good threads on this subject. The two basic screw eye replacements are haywire twist and barrel twist. My preference is the barrel twist, as it allows more room for the glue, but most prefer the simpler haywire, which is also well proven. Both these are excellent search words to bring up a short list of reading material.

 

Dave

Link to comment
Share on other sites

If you want to bend hard temper stainless wire you really need a dedicated/designed wire bender.  However, many of us instead use soft temper stainless steel wire which is much easier to bend accurately.  When bent into a small circle as in a line tie or screw eye, soft temper stainless is plenty strong and hard to deform under stress.  I buy mine from McMaster-Carr in the .041" diameter size for average size bass baits,  .031" for baits less than 2" long.Here's a link:  http://www.mcmaster.com/#304-stainless-steel-wire/=10783jd

 

Practical advantages:  you can bend it accurately with common hand tools, as Travis shows above.  Also, you can tune a shallow crankbait with a soft temper stainless line tie much easier and without the chance of cracking the lure's finish. 

Link to comment
Share on other sites

I've done some pull out test with wire set into 3/16" holes with D2T epoxy.

I tried the twisted wire, and just a U shaped bend, with the ends of the U bent back at 90 degrees in short 1/8" ears.

I broke the wire before I could get either the wire or the epoxy to pull out. 

Edited by mark poulson
  • Like 1
Link to comment
Share on other sites

Regarding to Marks post, I have a bait design that will not allow a long hanger wire so I tested 1/2, 3/4" & 1" lengths recently. I use super glue in a gel form because I tested it against 2 Ton Epoxy and found it to hold just as well.

The 3/4" hanger mentioned earlier is in a twist form. I got sick last week and I forgot the hanger was in the shop holding 50+lbs of lead up for a week. Last night I finish the test by giving it a sudden impact test three times. Dropping the lead from a distance of 8" or greater.

My point is that this technique is a good one that these people are suggesting. I myself did not believe that glue or a epoxy could hold standard wire or even more so stainless steel, but it does.

Dale

  • Like 2
Link to comment
Share on other sites

They will hold in balsa also for the typical bass crank applications.  Some guys will insert a hardwood dowel then drill and glue and then of course the through wire construction.  I think I end up doing through wire construction mainly on some of my baits but that is more about being able to pack the weight in for the specific design.

Link to comment
Share on other sites

The D2T epoxy I use is stronger than either the lure body or the sst wire.  It is a glue epoxy, designed to be rigid, with no creep.

I glue them either into PVC decking, or PVC trimboard.  I haven't done it in wood for a long time, but, when I did, I drilled my holes and sealed them with the runny super glue, which penetrated into the wood around the holes and made it much stronger, before i epoxied my hardware in.

The epoxy bond to the drilled hole, and it's grip on the wire tabs, is stronger than the wire itself.  I am using soft sst wire.  I don't remember the gauge or spec.  I bought it a long time ago.

I have also epoxied Spro #8 swivels into semi-tight holes as hook hangers.  I had one which got frozen, and when I tried to free it up with some pliers, the wire just twisted off without moving the epoxied-in barrel of the swivel.

if you're confident about the epoxy/wood connection, as long as the sst wire has some sort of a 90 degree tag end to anchor it in the epoxy, you should be good to go.

Link to comment
Share on other sites

X2 to Travis and Mark.

I have just started designing (carving) baits. But to answer your question I deal only in pine, cedar and poplar. The test I have done is in the weaker of the three (pine). The test was done in a straight pull down. These two people above have much more experience then I, but I have found that the gel super glue will hold its own, :) pun intended.

To tell you the remainder of facts about my test is, the sudden impact test created 777 lbs.+ of stress as long as I kept it equal to or greater than a 8" drop.

Hope this helps,

Dale

Link to comment
Share on other sites

This afternoon I pulled apart a couple of baits I built for test purposes. Both were poplar dowels epoxied into balsa.

On both tests the screw eye pulled out of the dowel after we were over 85 lbs. Since the joint between the poplar and balsa was stronger than the screw in connection, it seems logical that your method would be stronger.

  • Like 1
Link to comment
Share on other sites

I agree that a sst wire embedded in epoxy is stronger than a sst screweye threaded into a bait, even if, as I do, you install the screw eye, run it back out and coat the screw's threads with super glue and run it back in, so the threads cut into the bait are stronger.

That's the reason I only use heavy mono or fluoro when I throw swimbaits, so there is always some give in the system between the fish and the reel.   Those 8" swimbaits have enough weight to give a big fish plenty of leverage to either open a hook, or cause the hook to pull out when they shake their heads, unless you can keep constant flexible pressure.  

I use straight heavy braid for Whopper Ploppers, but I have the drag backed off a little, and I thumb the spool if I need to.

Edited by mark poulson
Link to comment
Share on other sites

I twist my own line ties and hook hangers out of soft tempered sst wire using the barrel twist. In tests I've done using epoxy to secure the twisted wire into basswood the wood gives up before the wire or epoxy. The twisted wire ties were approximately 1 to 1 1/4 inches long with the hole being just larger than the wire tie. In larger baits you could increase the length of the wire tie and this would create a stronger joint.

 

The barrel twist proved stronger for me since it allowed for more glue surface than the haywire twist. When I pull tested the haywire twist the joint failed at a lower pull than the barrel twist with the haywire twist more or less "unscrewing" itself.

 

just my :twocents:

 

Ben

  • Like 1
Link to comment
Share on other sites

I've had twisted wire hanger unscrew, too, because I did too nice and even a job twisting them.

I guarantee you won't unscrew or pull out a soft sst wire that's bent into a U with 1/8" bend overs on the tag ends.

D2T is very rigid, and will hold those bent tag ends forever.

And the U shape, vs the twist wire, eliminates the potential weak point created by bending the wire as it is twisted.

Plus it's faster and easier.  

Did I mention I'm lazy?  Hahaha

  • Like 2
Link to comment
Share on other sites

Just to clarify a error in my last post. The hanger that set for week was a straight hanger (u shaped) not a twisted. I wanted to take the variable of a twisted wire out of the test. I did test twisted barrel hangers later knowing that they would be fine, I had them in place anyway so why not test.

I noticed that Super Glue called itself a epoxy. Therefore I wanted to find out just how strong it is. Knowing that a twisted wire in a glue set would be stronger then a straight one, which depends on how many twist you do with all variables being equal just how strong the twisted ones would be.

My question was just about the epoxy' s strength, because of the claim. Knowing all materials have pores even if they are microscopic like metals SS being one of the smallest. These are so small that this was not a harmful variable to find the answer. The wood was a variable, because of a possible tear out from the stress. So I used the softness of the woods that I use (pine). I let them hang for 48 hrs., then did the sudden impact test. The epoxy' s did just fine, both of them.

Because being new to creating baits I want to see everything so that I'm confident in what I'm doing. I have broke manufactures wire hangers and standard SS wire bought from a retail store and have distorted them. I'm not saying they were bad, I just wanted to find their breaking point so I would know what that point is. The old saying is "that I'm from Missouri", you got to show me.

By the way V-Man the bucket that I used to hold the lead (thru all these test) finally gave up to science. It was a good bucket and I am going to have to find another. (I'm sorry I couldn't help it, just my humor.) It did break tho! :(

Take Care,

Dale

  • Like 1
Link to comment
Share on other sites

Join the conversation

You can post now and register later. If you have an account, sign in now to post with your account.
Note: Your post will require moderator approval before it will be visible.

Guest
Reply to this topic...

×   Pasted as rich text.   Paste as plain text instead

  Only 75 emoji are allowed.

×   Your link has been automatically embedded.   Display as a link instead

×   Your previous content has been restored.   Clear editor

×   You cannot paste images directly. Upload or insert images from URL.

Loading...


×
×
  • Create New...
Top