I posted a tip a while back about getting a tough plastics mold to fill and one of the things I heard back was akin to, "If you know its going to be tough you just shouldn't make it." I disagree. I should make what the customer wants if I can and figure out how to make it work. So lets skip that silliness. If the first sound of difficulty sends you to somebody else that's ok. They may know a better way. Personally I think some things just take extra effort, but its up to the customer to decide if its worth the extra trouble to get what they really want.
Often customers want me to make lead molds that I know up front are going to be a problem. Often I'll do some test cuts to just test those feature I know will be an issue. One of the big ones is long amounts of lead with minimal clearance around another object. Hook shank, wire core, pin, etc. I think there is a limit beyond which its just not going to be possible, but often the answer is graphite spray in the mold to act as an insulator to prevent the lead from cooling to fast, and get EVERYTHING HOT. Not just the mold, but everything that goes in it as well. Hooks, Pins, Cores, Screws, Etc. Obviously certain objects can't take it so that may be a limitation.
In retrospect it seems obvious now, but it sure seemed to take me a while to get there. What got me to realize I should have just accepted it as the answer sooner is when a customer told me, "No problem Bob. I have a hot plate I use for heavy hooks when I am pouring jigs. I just shake out as many hooks as I'll be using and let them heat up on the hot plate on low while the lead is heating up."
DOH! Seems to obvious when somebody spells it out for me. I was just testing one of those molds today. Super heavy hook acts as a heat sink and cools the lead before the "feature" can fill. I got out my old hot plate I used for lead melting before I got a lead pot and tossed some hooks on it. Then for efficiency since I only work lead with heavy insulated gloves on I used some needle nose to pick and place parts quickly. All cavities poured perfectly. Even the smallest tightest ones. I wasn't even using great pure lead. Just some salvage I've skimmed a bunch that a friend gave me.
So, sometimes the answer may be as simple as just getting EVERYTHING hot.
I'm sure this is just restating what's been said before, but I posted in the hopes that somebody might not resist the answer for so long like I did.