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pigdestroyer

Making A Hard Master From Aluminum Mold

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I am looking for suggestions on making a hard master from an injected mold. I have a mold that was created custom for me, but the maker retired and I can't get anymore made. I want to make a hard master from the mold so I can make some new molds from silicone.

I was thinking of using plastic and adding a bunch of hardener to it, but I was curious if there is a better way before I start wasting money. Is there another/better material that I can use to make a hard master with an aluminum mold?

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I am worried about locking the mold. I spoke with the technicians at alumulite and they said that is definitely a risk since their product will bond with aluminum. I have some old aluminum molds that I don't use that I am considering using for testing. If I lock one of them I won't be as upset.

I am thinking about trying EZflo 60 or Poly 15-3x to create a master of either the bait or mold.

Has nobody on this site had success, or even attempted this? Any help/information is appreciated.

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How about just injecting a super hard plastisol. Plastisol with lots of hardner is kind of a pain to work with, but it won't lock into your mold.

This was my first idea, but I was unsure if I could get the bait hard enough. I will try this first. I am new to making silicone molds. This is a 2 piece mold, with appendages, so the harder I can get the bait the easier it will be to mold.

From the sounds of it I belive your mold is aluminum. Have you thought of sending your mold to another mold maker to have it copied?

Like Bob said, it is hard to make an exact copy. It is also very expensive for me to have custom stuff made out of aluminum. I am somewhat of a perfectionist when it comes to my baits, so I prefer the aluminum, but I just can't afford to start over with a new maker at this point in time.

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This might be a roundabout way of doing things, but...

How about using a soft plastic made from your custom mold to make another (disposable) mold from plaster. Create your hard master in the plaster mold using the material of your choice and break up the plaster mold when your hard master sets?

Just a thought...

Rick

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